Overview
For this project, we worked with a prominent artist to modernise the engineering of a vortex fountain sculpture and prepare it for improved large-scale manufacture. The sculpture required large copper sheets to be machined, rolled into cones, and welded into self-supporting forms up to 2 metres in diameter. We also upscaled the base, plumbing, and internal components to suit the larger format. The goal was to uphold relevant standards and tolerances while preserving the artist’s vision and allowing the design to remain customisable in scale, material, and finish.

Methodology
We translated the existing artwork into detailed structural engineering drawings and manufacture-ready files. The copper sheets were machined from stock, rolled into conical sections, and welded into their final geometry. Due to the large scale, we ensured each structure remained self-supporting and handlable. We scaled the base, plumbing, and internal components to maintain functionality as dimensions increased. Throughout the process, we applied appropriate tolerances and standards to support repeatable manufacturing without affecting the fountain’s performance.

Results Discussion
The modernised design enabled repeatable production of large-format vortex fountains without compromising functionality or artistic intent. The engineered copper structures supported themselves while remaining practical to handle during manufacture and installation. Scaled supplementary systems maintained the fountain’s performance, including the vortex effect, the sunken inner pool, and controlled water overspill along the outer edges. The project demonstrated how careful structural engineering can support artistic vision while enabling reliable large-scale manufacture.