Food and drink, Research and Development
T3 Tap & Procore Development
Overview
Our team was responsible for transitioning the flagship "Hot Tap" from its initial design to full-scale manufacturing. The first challenge was adapting the existing chiller core - originally designed for cold and sparkling water - to also accommodate a hot water tank. This required redesigning the internal layout and finding innovative solutions to connect the tank to the base, using fixture-free fittings and sheet metal techniques such as stamping. Our team managed the full testing, certification, and accreditation processes. We also worked with suppliers in the Far East, overseeing quality control to ensure the product met market standards. As a result of our work, the T3 Tap launched successfully and remains a key product in the company’s portfolio today.
Methodology
We focused on two main objectives: refining the tap design and modifying the chiller core to support hot water functionality. Collaborating closely with suppliers, we oversaw tooling modifications, implemented quality improvements, and worked alongside purchasing and quality teams to meet strict standards. We partnered with the tank manufacturer to develop a fixture-free tank integration, using advanced sheet metal techniques such as stamping and lancing. To ensure compliance, we carried out extensive electrical testing and coordinated with an external test house for certification. This process guaranteed that the product was fully accredited and market-ready at launch.
Results Discussion
The launch of the T3 Tap & Procore marked a milestone in our portfolio and showcased our commitment to high-quality engineering and innovation. By tackling complex challenges, including redesigning the tap outlet and adapting the chiller core for hot water, we delivered a final product that exceeded market expectations. We worked closely with suppliers to improve tooling and production quality, and managed certification processes to ensure the product's readiness for full-scale production. The T3 Tap remains a successful product in ongoing production, reflecting our team’s thorough approach to design, engineering, and scalable manufacturing.
Our team was responsible for transitioning the flagship "Hot Tap" from its initial design to full-scale manufacturing. The first challenge was adapting the existing chiller core - originally designed for cold and sparkling water - to also accommodate a hot water tank. This required redesigning the internal layout and finding innovative solutions to connect the tank to the base, using fixture-free fittings and sheet metal techniques such as stamping. Our team managed the full testing, certification, and accreditation processes. We also worked with suppliers in the Far East, overseeing quality control to ensure the product met market standards. As a result of our work, the T3 Tap launched successfully and remains a key product in the company’s portfolio today.
Methodology
We focused on two main objectives: refining the tap design and modifying the chiller core to support hot water functionality. Collaborating closely with suppliers, we oversaw tooling modifications, implemented quality improvements, and worked alongside purchasing and quality teams to meet strict standards. We partnered with the tank manufacturer to develop a fixture-free tank integration, using advanced sheet metal techniques such as stamping and lancing. To ensure compliance, we carried out extensive electrical testing and coordinated with an external test house for certification. This process guaranteed that the product was fully accredited and market-ready at launch.
Results Discussion
The launch of the T3 Tap & Procore marked a milestone in our portfolio and showcased our commitment to high-quality engineering and innovation. By tackling complex challenges, including redesigning the tap outlet and adapting the chiller core for hot water, we delivered a final product that exceeded market expectations. We worked closely with suppliers to improve tooling and production quality, and managed certification processes to ensure the product's readiness for full-scale production. The T3 Tap remains a successful product in ongoing production, reflecting our team’s thorough approach to design, engineering, and scalable manufacturing.
Project Leadership & Management
Supplier Collaboration & Quality Control
Design Refinement & Problem-Solving
Electrical Accreditation & Certification Management
International Supplier Relationship Management
Innovative Sheet Metal Design & Stamping
Casting, Engineering Coatings & Machining
Supplier Collaboration & Quality Control
Design Refinement & Problem-Solving
Electrical Accreditation & Certification Management
International Supplier Relationship Management
Innovative Sheet Metal Design & Stamping
Casting, Engineering Coatings & Machining
"Successfully transitioning the T3 Tap from design to production demonstrates the strength of our engineering capabilities, collaboration with suppliers, and our dedication to delivering market-leading products that combine functionality with precision."
